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All articles of topic Technology

Technology

Metallic Bipolar Plate from Dana Aims to Reduce Electrolysis Costs

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Dana has introduced a metallic bipolar plate for electrolysers. The component, developed at the Neu-Ulm site, is made of titanium or steel, is only 0.1 millimetres thin, and aims to reduce system costs through higher power density.

Research

EU Project Desiree aims to make solid oxide electrolysis more efficient and durable

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A European consortium led by the Spanish research center Cener aims to further develop solid oxide electrolysis. In the Desiree project, a 40 kW prototype is to be created by 2029, achieving an efficiency of over 85 percent and providing hydrogen without additional electrical compression.

H2 Ecosystem

Research project DigHy: mining vehicles to operate with locally produced hydrogen

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The Chair of Production Engineering of E-Mobility Components (PEM) at RWTH Aachen University leads the federally funded research project DigHy. The aim is a digitized hydrogen infrastructure for mining, which will supply heavy vehicles emission-free with hydrogen produced by electrolysis from treated mine water.

Graebener is responsible for manufacturing the bipolar plates for the air-cooled fuel cell stacks.
Aviation

Fuel cells for aircraft up to two tonnes

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In the research project BeHyPSy, the Centre for Fuel Cell Technology (ZBT) and partners are developing an air-cooled fuel cell system for unmanned aerial vehicles and light aircraft. Graebener manufactures bipolar plates from titanium foil for this purpose.

The compressorless gas turbine of the KIT team burns almost a minute longer than NASA's.
Compressorless Gas Turbine

KIT Surpasses Previous NASA Runtime Record

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Researchers at the Karlsruhe Institute of Technology (KIT) have set a runtime record of 303 seconds with a compressorless hydrogen gas turbine. Previously, they succeeded for the first time in generating electricity with such a turbine.

Tour of the new electrolysis plant
Electrolysers in Germany

Financing remains the key hurdle

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By 2030, electrolysers with a capacity of up to 6.6 gigawatts could be built in Germany – provided financing is secured. Many ­projects are competing for limited funds in tenders, while larger plants could be better supported through long-term power ­purchase agreements.

Schematic representation of the electrodeposition of the novel catalyst material onto the stainless steel nonwoven. CE = counter electrode; WE = working electrode 
Hydrogen production

Innovative electrodes for more efficient electrolysis

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A catalyst based on nickel and sulphur with a nanostructured surface can significantly improve the efficiency of electrodes for AEM electro­lysers. This is the finding of a recently published study by ZBT, fem Forschungsinstitut and Ruhr-Universität Bochum in Germany.

View of the factory floor with the Systemhaus facilities
Components

Fully controlled

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Precisely controlling the flow of gases and liquids is an essential yet intricate task in hydrogen technology. Fluidics specialist ­Bürkert offers complete solutions from a single source.

Technology

Optimized air supply can significantly reduce the mass of fuel cell systems for aircraft

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Researchers at the DLR have compared six different air supply systems for fuel cells in aircraft. The results show: With optimized compressor-turbine combinations, the total mass of the fuel cell system and tank can be reduced by up to 8.1 percent.

Heating with H2

First Catalytic Hydrogen Heater Operates at Flusys in Offenbach

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According to its own statements, the Wiesbaden-based company Hyting has commissioned the world's first catalytic hydrogen-air heater at a customer's site. The 10 kW system heats a production hall of the pump manufacturer Flusys in Offenbach.

Toshikazu Yamazaki (CCO Solar Park Kassø ApS), Henrik Clarson (European Energy), Dr. Mario Kuschel (CAC ENGINEERING), Dr. Peter Seifert (TU Bergakademie Freiberg), Stefan Lorenz (CAC ENGINEERING), Prof. Dr. Martin Gräbner (TU Bergakademie Freiberg), Rene Alcaraz Frederiksen (CEO Kassø E-Methanol & Solar Park), Thomas Hornbogen (CAC ENGINEERING), Shingo Takahashi (Mitsui & Co. Deutschland GmbH) vor der E-Methanol-Produktionsanlage in Kassø, Dänemark.
E-Fuels

Freiberg uses Danish e-methanol for nearly climate-neutral gasoline

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As part of the DeCarTrans project, the TU Bergakademie Freiberg has processed industrially produced e-methanol from Denmark into synthetic gasoline for the first time. This step is considered a technological milestone for industrial e-fuel production.

Test operation at Rouge H2 Engineering
Industry

Hydrogen from blast furnace gases: Rouge H2 and Ambartec refine the processes

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In the EU project H2Loop, hydrogen is to be extracted from blast furnace gases. Rouge H2 Engineering is contributing a chemical looping process for this purpose. A pilot plant is planned at the Italian steelworks Acciaierie d’Italia.

Nuggets for Energy Storage. The silvery-grey nuggets are loaded and consist of iron, the rust-brown ones consist of iron oxide and are unloaded.
Product Development

Hydrogen Storage by Ambartec Receives Certification

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The iron nugget storage in container format by Ambartec has passed the necessary safety tests. Together with Purem by Eberspächer, Ambartec is now preparing for series production.

Left: Electrolyser array in a large-scale plant; right: fully container-mounted electrolysis system. 
Plant design

Modular alkaline electrolysers

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Verde Hydrogen has developed a platform concept for its alkaline electrolysers that is both flexible and scalable. A key aspect is the mounting on skids. 

An external coating with goldslows the diffusion of hydrogenthrough the membrane of apressure sensor.
Sensor technology

Measuring what matters

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Highly specialized sensors suitable for hydrogen are used to monitor safety-relevant parameters at hydrogen refueling stations. If malfunctions or anomalies occur, control systems can automatically take measures to prevent hazards.

High speed stacker in operation
Production technology

Stacking at high speed

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Every second, the high-speed stacker from VAF positions a membrane electrode assembly and a bipolar plate. The fact that fuel cell stacks can be produced so quickly and precisely is primarily due to a workpiece carrier individually adapted to the product.

Temperatures between 1,300 and 1,500 degrees Celsius prevail in the plasmolysis reactor.
Hydrogen production

The turquoise promise

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Methane plasma pyrolysis produces low-CO2 hydrogen at high temperatures and – it is hoped – at low cost. The Berlin-based company Graforce is testing the process in Austria, but sees the main market outside Europe.

The Circored pilot plant in Frankfurt, Germany is intended to produce sample material on a ton scale for potential customers
Material hydrogen usage

Green iron even from low-grade ores

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The climate-friendly production of iron and steel is expected to become an important application area for hydrogen. The Finnish company Metso is introducing a technology that also enables the reduction of lower-grade iron ores with hydrogen.

Product news

Trafag introduces pressure transmitter for Ex zones and hydrogen systems

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Trafag has launched the EXNT 8292 Ex pressure transmitter, a certified device designed for hazardous areas, hydrogen infrastructure, and marine applications. The transmitter converts pressure into a standardized electrical signal, enabling safe and accurate monitoring in critical environments.

3 D printer (stock image)
Manufacturing Technology

IREC launches 3D printing pilot line for SOC cells

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The Catalonia Institute for Energy Research (IREC) has launched a pilot plant for the production of Solid Oxide Cells (SOC) using 3D printing. The technology aims to accelerate the industrial production of highly efficient fuel cells and electrolysers.

Micro-autoclave for mechanical in-situ tests on micro-samples in gaseous hydrogen.
Technology

Durable Components for Hydrogen Systems: Fraunhofer IWM and NIST Launch Project for Lifetime Prediction

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The Fraunhofer Institute for Mechanics of Materials (IWM) and the U.S. National Institute of Standards and Technology (NIST) are jointly developing a model for predicting the lifetime of materials in hydrogen applications. The aim is to achieve faster and more cost-effective qualification of components.

Representing Bürkert at the award ceremony were Roman Gaida, CSO, Denis Cougnet, Corporate Key Account Manager, and Markus Bendisch, Director of Corporate Key Account Management.
Technology

Innovation Award for Bürkert: GEA honours contribution to sustainable process industry

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The fluidics specialist Bürkert Fluid Control Systems has been awarded the "Supplier of the Year Award" 2025 in the "Innovation" category by the technology group GEA. The award recognises, among other things, support in the development of new applications and the strategic focus on efficiency and sustainability.

The H2 reference factory can thoroughly test electrolysers and fuel cells.
Electrolysers

Fraunhofer IWU builds reference factory for hydrogen systems

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With the completion of the H2GO and FRHY projects, the Fraunhofer IWU's H2 reference factory is fully operational. It aims to enable the industrial mass production of electrolysers and fuel cells, thereby significantly reducing costs.

Laura Rahikka, CEO of Hycamite, and Torill Grimstad Osberg, Senior Principal Expert for Alternative Fuels at DNV Maritime.
Greener Ship Propulsion

DNV Grants Hycamite Approval for Hydrogen System on LNG Ships

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The classification society DNV has granted Hycamite an Approval in Principle for a hydrogen system to be used on LNG ships. The technology is based on the thermocatalytic decomposition of methane and enables CO2-free hydrogen production on board.

Shipping and Heavy-Duty Transport

Market for Methanol additives grows

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Additives play a central role in the commercialization of renewable methanol as an alternative fuel. New developments improve ignition behavior, lubrication, and corrosion protection—making the fuel ready for use in shipping and heavy-duty transport.